Custom Equipment Solutions

Manufacturing

Collicutt’s manufacturing department aims to raise the standard of quality and reliability in the equipment we provide. After seeing the consequences of poor manufacturing practices and substandard components across the industry, we made the decision to take control — and do it right.

Our in-house team designs and builds equipment using cutting-edge technology, industry-aligned processes, and a hands-on, problem-solving approach. Whether it’s a custom build or a full turnkey solution, we manufacture with the end goal in mind: minimizing downtime, maximizing performance, and delivering lasting value.

  • Custom fabrication and assembly from concept to completion
  • Turnkey equipment builds engineered for rugged, real-world performance
  • Constant refinement of processes to stay ahead of industry expectations
  • Direct collaboration with supplier engineering teams to ensure component precision and proper system integration
  • Full alignment with Collicutt’s quality, safety, and performance standards

Proven Solutions Across Multiple Industries

Our manufacturing department has delivered tailored solutions across a wide range of industries, including:

  • Agriculture: Hay drying systems
  • Oilfield: Power units for snubbing, mechanical retrofits
  • Civil: Backup and prime power generation
  • Construction: Prime power generation systems
  • Emergency: Forest fire pumps

These are just a few examples of our team’s ability to take on specialized projects and deliver high-performance, field-ready equipment that meets the unique demands of each sector.

Our Custom Solution Development Process

The most successful projects begin with collaborative planning. Our experienced engineers and project managers work directly with you during the initial design phase, ensuring every specification is captured and every challenge addressed before fabrication begins.

Comprehensive Design Consultation

Our engineering team works closely with you to understand your specific power requirements, site constraints, and operational goals

Detailed 3D Modelling

We create precise, detailed models for thorough review before fabrication begins

Exact Build Process

We build out your engines and parts to meet the exact requirements of your project

Rigorous Factory Testing

Every system undergoes extensive testing to verify that performance meets or exceeds expectations

Complete Documentation

Detailed operational manuals and maintenance schedules ensure optimal system performance

Equipment Customization Options

Whether you need emergency standby power, prime power generation, or advanced cogeneration systems, our custom packages can be configured with:

  • Power outputs from single units to multi megawatt units
  • Paralleling capabilities for megawatt-scale power plants with integrated switchgear
  • Fuel flexibility, including natural gas and diesel options
  • Skin-tight or walk-in enclosure designs
  • Remote monitoring and control systems
  • Emissions compliance systems for any jurisdiction
  • Sound attenuation packages for noise-sensitive environments

Why Choosing Collicutt for Custom Solutions Matters

By keeping manufacturing in-house, we maintain tight control over quality, lead times, and integration, ensuring that what we build performs exactly as promised — and fits seamlessly into the solutions we deliver. Our manufacturing department loves what they do and thrives on solving complex technical challenges, and takes pride in building equipment that stands up to the demands of the energy industry.

Combined Heat & Power (CHP) Systems

At Collicutt, we don’t just build generators — we engineer tailored energy solutions that maximize efficiency and long-term value. One of our premier offerings? Combined Heat and Power (CHP) systems, also known as Cogeneration.

Whether you're powering a manufacturing facility, data center, greenhouse, or remote operation, our CHP systems deliver reliable, high-efficiency energy—designed and built exactly to your specs.

 

What Makes Our CHP Solutions Different?

Fully Custom-Built

Every CHP unit is designed and packaged in-house at our 75,000 sq. ft. facility. From 150 kW to 2.5 MW per unit — and scalable well beyond through paralleling — we create power systems as unique as your operation.

End-to-End Expertise

We thrive when involved early. From initial design to final commissioning, our in-house engineers, project managers, and execution teams collaborate closely with you.

Client-Centric Approach

Want to visit your system during the build? Please do — we welcome you to be part of the process.

Meticulous Design and Testing

Our 3D modelling and design reviews are built for transparency and accuracy. Every unit undergoes full factory testing to ensure it’s ready to go on Day One.

 

CHP Could Be the Best Solution for Your Project

CHP systems produce both electricity and usable thermal energy from a single fuel source, allowing you to reach efficiencies up to 93% — significantly higher than traditional power generation.

The result? Lower energy costs, reduced emissions, and greater energy independence.

Beyond Standard Equipment Limitations

We understand that standard engine and generator packages often compromise on critical specifications, leaving your operation vulnerable to inefficiency, compliance issues, or reliability concerns. Our custom solutions eliminate these compromises and instead deliver precisely what your operation demands.

Many power applications face constraints that standard equipment simply cannot address:

Regulatory Requirements

Compliance needs that exceed standard certifications, with emissions compliance systems for any jurisdiction

Integration Challenges

Complex systems requiring seamless coordination and paralleling capabilities for megawatt-scale power plants

Performance Specifications

Efficiency or reliability demands beyond standard offerings, including Combined Heat and Power Systems, achieving up to 93% electrical and thermal efficiency

Space Limitations

Tight installation areas requiring custom dimensions and skin-tight or walk-in enclosure designs

Environmental Extremes

Harsh conditions that need specialized protection and enclosures designed for extreme environments

Unique Load Profiles

Power demands that don't match standard configurations, requiring power outputs from 150KW to 2.5MW per single unit

Let’s build your CHP system


Looking for a smarter way to power your facility? Let’s talk about a Collicutt customized CHP solution — purpose-built to meet your operational goals and performance expectations.

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